Mountain-off-road WCK100 User Manual download pdf (Page 2)

M.O.R.E.™ recommends pre-fitting this Sport Cage into your Jeep® BEFORE you paint it. Make sure that you can

make it fit and that you are happy with all aspects of it. If you are, then paint it and re-install it. Once you modify it in

any way, it is NON-RETURNABLE !!!

1. Remove top.

2. UN-zip roll par padding cover. Note: On weathered zippers it is a great idea to lubricate the zippers with

silicone spray to ease their operation.

3. If equipped with a sound bar, remove the 6 bolts and electrical connector and remove it. Retain the hard-

ware for later re-installation.

4. Remove padding from the main hoop of the factory roll bar.

5. Remove the #40 Torx bolts securing the factory horizontal bars to the windshield frame. Note: It may be

necessary to loosen or remove the sun visor #20 Torx bolts.

6. Loosen the #50 tamper proof Torx bolts (on top rear of the factory horizontal bars).

7. While holding the factory horizontal bar, remove the #50 Torx bolt (rear of factory roll bar) securing it to the

roll bar and remove both horizontal bars.

8. Transfer the padding and inner connector stubs from the factory horizontal bars to the M.O.R.E.™ Sport

Cage side bars; retaining the same orientation of the connector stubs, re-install the #50 tamper proof Torx bolts and

leave them loose at this time. Note: Side padding will need to be shortened 2-3 inches for proper fit. If sound bar

equipped, you may cut at rear with scissors as it is covered. With out sound bar, you may wish to have it profession-

ally shortened and re-stitched.

9. Install the “L” brackets (Sport Cage to windshield frame mounts) using #40 Torx bolts (and soft top brackets

if so equipped) removed in step 5. Hint: the soft top brackets slide between the windshield and “L” brackets. Some

folks leave the “L” brackets off to enable them easy access to fold the windshield down. It will not affect the rigidity of

the cage to omit them.

10. Fold carpet in approximately 12 inches on each side to gain access for mounting Sport Cage foot plates.

11. Install Sport Cage side bars (left & right) using #50 Torx bolts removed in step 7. Snug but do not tighten at

this time.

12. You may wish to cover the seats (or remove them and their brackets from the floor) for this step, to protect

them from drill chips. Install the Sport Cage Cross Bar by spreading the side bars. Position the Cross Bar and the

side bars so they are centered in the “L” brackets on the windshield frame. Using a ratchet strap, rope or some

method of tensioning the left & right side bars, “pull” the side bars together to tension the Cross Bar into position.

Using a 3/8 bit in a power drill, bore a hole through the Cross bar and through the stub that is pre-welded on the left

& right side bars. See figures 1 A & B. Install the 3/8” x 2-1/4” hex head bolt up through the hole and install a flat

washer and acorn nut on the top of the “L” bracket. See figure 2. Leave the bolts loose at this time.

13. Center the Sport Cage into position using folded cardboard shims to maintain uniform distance on both

sides of vertical Sport Cage bars and the outside of dash and inside of door.

14. After insuring optimum position, drill the sheet metal floor of the Jeep®, using the pre-punched holes in the

foot plate as a guide. Install eight 3/8” x 1-1/4” bolts, with flat washers and Crimp-Loc nuts on the under side.

Tighten all bolts at this time.

15. Re-install factory padding and covers, sound bar and top. Note: If sound bar equipped, you will need to drill

four 13/64” holes and tap them with a 1/4-20 NC tap to fasten sound bar to Sport Bar side bars. The sound bar will

work with this cage but will be high in the center! Please call us if you have any questions.

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Mountain-off-road WCK100 User Manual Page 2

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